INTRODUCING THE
PTL MELTER V20

A new level of continuous melting performance and flexibility – with the same expert partners.

  • Are you looking to increase your production output/capacity?
  • Are you producing more SKUs with shorter lifecycles?
  • Do you need to eliminate bottlenecks in your production line?

INTRODUCING THE PTL MELTER V20

A new level of continuous melting performance and flexibility – with the same expert partners.
A new level of continuous melting performance and flexibility – with the same expert partners.

INTRODUCE THE PTL MELTER V20 TO YOUR LINE

POWERFUL

powerful

Boost melt rates

Instant melting
Continuous process supply
Increase downstream production rates
Increased efficiency through revolutionary design
Eliminate large tanks and long pipe runs
Up to 125% higher melt rate

FLEXIBLE

flexible

Transform changeovers

Switch masses/coatings quickly
Removable melt grid
Wash down design
Manage allergen changeovers
Fast, simple cleaning
Melt non-core products
Future proof production
Reduce down time

 COMPACT

compact

Reduce footprint

Portable
Self contained
Plug and play
Radically smaller footprint than tank/kettle strategy
Locate next to use-point (no long pipe runs)
Up to 45% smaller footprint

PTL HAS BEEN DELIVERING MELTERS TO MULTINATIONALS AND THE LARGEST CO-MANUFACTURERS SINCE  1994

The PTL Melter has evolved significantly over the last two decades, to meet growing customer and regulatory requirements.

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Melter V20 img

1994

2020

1994

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Melter V20 img

2020

WHAT OUR CUSTOMERS SAY…

“….This equates to ease of use, ease of sanitation, minimal downtime for sanitation and flexibility to switch between products to keep up with our customers’ demands.”

Mike Berko
TRUFOODS MFG. USA

“Their equipment reliability and exceptional sanitary design are outstanding.”

Fred Grep
HEARTHSIDE FOOD SOLUTIONS. USA & EUROPE

“….This equates to ease of use, ease of sanitation, minimal downtime for sanitation and flexibility to switch between products to keep up with our customers’ demands.”

Mike Berko
TRUFOODS MFG. USA

“Their equipment reliability and exceptional sanitary design are outstanding.”

Fred Grep
HEARTHSIDE FOOD SOLUTIONS. USA & EUROPE

THE PTL MELTER V20

Melting capacity Up to 125% higher melt rate
Varies depending on mass
Example rates can be provided on request
Rates confirmed after testing
Footprint Up to 45% smaller footprint
S1 model-Width 1.70m [67″] x Depth 1.19m [47″]
S3 model-Width 2.32m [91″] x Depth 1.81m [71″]
D3 model-Width 3.99m [157″] x Depth 1.81m [71″]
Plus custom sizes
Products Chocolate
Compound
Cocoa liquor
Cocoa butter
Dairy butter
Shortening
Various other fats
Formats Chips/wafers/buttons
Blocks
One-ton blocks (different melter design)
Melting capacity Up to 125% higher melt rate
Varies depending on mass
Example rates can be provided on request
Rates confirmed after testing
Footprint Up to 45% smaller footprint
S1 model – Width 1.70m [67″] x Depth 1.19m [47″]
S2 model – Width 2.32m [91″] x Depth 1.81m [71″]
D3 model – Width 3.99m [157″] x Depth 1.81m [71″]
Plus custom sizes
Products Chocolate
Compound
Cocoa liquor
Cocoa butter
Dairy butter
Shortening
Various other fats
Formats Chips/wafers/buttons
Blocks
One-ton blocks (different melter design)
Melting capacity Up to 125% higher melt rate
Varies depending on mass
Example rates can be provided on request
Rates confirmed after testing
Footprint Up to 45% smaller footprint
S1 model – Width 1.70m [67″] x Depth 1.19m [47″]
S2 model – Width 2.32m [91″] x Depth 1.81m [71″]
D3 model – Width 3.99m [157″] x Depth 1.81m [71″]
Plus custom sizes
Products Chocolate
Compound
Cocoa liquor
Cocoa butter
Dairy butter
Shortening
Various other fats
Formats Chips/wafers/buttons
Blocks
One-ton blocks (different melter design)

 

ACCESSIBILITY FOR
CLEANING & CHANGEOVERS

The PTL Melter V20 is designed to melt multiple SKUs,
manage allergens and minimize downtime.

COMPARISON

Compare PTL melters with traditional solutions.

Significantly reduce your footprint and pipeline requirements. The PTL Melter V20 provides a continuous high melt rate and can be located directly next to your use point. Below we illustrate the comparison between the PTL Melter V20 and three common alternative methods of melting and supply.
PTL Melter V20 Render

PTL MELTER V20

  • Continuous
  • Instant supply
  • Portable
  • Small foot print
  • Suitable for multiple coatings

PTL Melter size is an example only. Smaller and larger units are available.

KETTLE/TANKS – NO USE TANK

  • Batch operation
  • Priming required
  • Large footprint
  • Complex pipework
  • Suitable for single coating per tank
Kettles-tanks - no use tank
Kettles-tanks - with use tank

KETTLES/TANKS – WITH USE TANK

  • Batch operation
  • Priming required
  • Large footprint
  • Complex pipework
  • Suitable for single coating per tank

BULK LIQUID STORAGE TANKS

  • Continuous
  • Requires bulk liquid delivery
  • Large footprint
  • Long complex pipework
  • Suitable for single coating
PTL large tank with extra pipework

*The above illustrations are based on typical process scenarios and include some assumptions

PTL MELTER V20

PTL Melter V20 Render

Continuous
Instant supply
Portable
Small foot print
Suitable for multiple coatings

KETTLE/TANKS – NO USE TANK

Kettles-tanks - no use tank

Batch operation
Priming required
Large footprint
Complex pipework
Suitable for single coating per tank

KETTLES/TANKS – WITH USE TANK

Kettles-tanks - with use tank

Batch operation
Priming required
Large footprint
Complex pipework
Suitable for single coating per tank

BULK LIQUID STORAGE TANKS

PTL large tank with extra pipework

Continuous
Requires bulk liquid delivery
Large footprint
Long complex pipework
Suitable for single coating

*The above illustrations are based on typical process scenarios and include some assumptions